IMPORTANT INFORMATION:
|
Use this page for (later versions), |
HSR 42 carbs - |
May 1999 to present |
with RH throttle crank |
HSR 45 carbs - |
April 2000 to present |
|
HSR 48 carbs -
|
All |
Click
here or on link above for |
HSR 42 carbs - |
1994 to April, 1999 |
(earlier versions - LH throttle) |
HSR 45 carbs - |
up to March 2000 |
REBUILD KIT:
HSR42/45: KHS-016
HSR48: KHS-031
NOTE: Part numbers in bold type are included in rebuild kit.
No. |
Part
Number |
Description |
Price |
1. |
C5=0410-B
|
Screw, Top
Cover |
|
2. |
CW2=0414-B |
Screw, Top
Cover (2) |
|
3. |
776-39005 |
Top Cover
(42/45) |
|
3a. |
111-776-001 |
Top Cover (48) |
|
4. |
TM42/04
|
Gasket, Top
Cover |
|
5.
|
BS32/126 |
E-Ring, Jet
Needle |
|
6.
|
826-03002 |
Washer, Jet
Needle |
|
*7.
|
J8-8DDY01-97 |
*Jet Needle (42)
See below. |
|
*7a. |
J8-8CFY02-97 |
*Jet Needle
(45/48) See below. |
|
8. |
TM42/03 |
Lever, T.V.
(42/45) |
|
8a. |
TM42/08-1A |
Lever, T.V.
(48) |
|
9. |
B401/56 |
E-Ring, Link
Lever |
|
10. |
B401/10 |
Packing, Link
Lever |
|
11. |
834-23041 |
Pin, Link Lever |
|
12. |
TM42/08-3.0 |
Throttle Valve
(Slide) |
|
13. |
739-13002 |
Screw, Needle
Retainer |
|
14. |
TM42/16 |
Clip, Needle
Retainer |
|
15. |
TM42/13 |
Sealing Ring,
T.V. (42/45) |
|
15a. |
TM48/02 |
Sealing Ring,
T.V. (48) |
|
16. |
TM42/10 |
Seal, Throttle
Valve |
|
17. |
925-98006 |
Pulley, Cable
Bracket |
|
18. |
53974 |
E-Ring, Cable
Bracket |
|
19. |
TM42/51 |
Bracket Ass’y,
Cable |
|
19a. |
TM42/53 |
Bracket Ass’y (Sportster) |
|
20. |
B3=0520-B |
Bolt, Bracket |
|
21. |
VM28/204 |
Spacer, Bracket |
|
22. |
TM42/38 |
Plate, Lock
Tab |
|
23. |
C2=0514-B |
Screw |
|
24. |
640-12001 |
Starter Nut,
Choke |
|
25. |
VM14/241
|
Spring, Sarter
Plunger |
|
26. |
N189.192 |
Sarter Plunger |
|
27. |
TM42/06 |
Body (42/45) |
|
27a. |
TM48/02 |
Body (48) |
|
28. |
616-94029 |
Seal, Spigot
Body |
|
29. |
925-19011 |
Ring (Steel) |
|
30. |
TM42/43 |
Lever, A/P\ |
|
31. |
N138.019 |
Pin, Throttle
Lever |
|
32. |
TM42/48 |
Lever, Throttle |
|
33. |
M12F/46-BB |
Spring, A/P |
|
34. |
MC-0316-B |
Screw, A/P |
|
35. |
TM42/47 |
Spring, A/P |
|
36. |
TM42SS1/01-0 |
Mixing Body
(42/45) |
|
36a. |
TM48SS1/01 |
Mixing Body |
|
37. |
B36/95 |
Packing, Shaft
(Plastic) |
|
38. |
TM42/36 |
Adjusting
Screw, A/P |
|
39. |
B30/205 |
O-Ring, A/P
Screw |
|
40. |
TM40/89
|
Bolt |
|
40a. |
TM42/17 |
Plate, Lock Tab |
|
41. |
BN38/43 |
Pin, Return
Lever |
|
42. |
TM42/46
|
Lever, Return |
|
43. |
B30/1069 |
Adjusting
Screw, Throttle |
|
44. |
N3=04 |
Nut, Throttle
Stop |
|
45. |
TM42/19 |
Spring,
Throttle Return |
|
46. |
700-15012 |
Shaft, Throttle |
|
47. |
TM42/15 |
Plate, Fuel
Joint retainer |
|
48. |
C2=0410 |
Screw, Fuel
Joint |
|
49. |
604-26014 |
Screw, Pilot
Air |
|
50. |
N133.206 |
Spring, Pilot
Air |
|
51. |
VM12/205
|
Washer, Pilot
Air |
|
52.
|
N133.037 |
O-Ring, Pilot
Air |
|
53. |
TM40/27 |
Fuel Joint |
|
54.
|
KV10 |
O-Ring, Fuel
Joint |
|
55. |
B30/398 |
Packing, Idle
Adjuster |
|
56. |
VM22/138 |
Washer, Idle
Adjuster |
|
57. |
730-09018 |
Spring, Idle
Adjuster |
|
58. |
925-15001 |
Ring, Idle
Adjuster |
|
59. |
TM42/32
|
Idle Adjuster
(Long) |
|
59a. |
990-605-065
|
Idle Adjsuter
(Short) |
|
60. |
BS30/97
|
Air Jet (Blank) |
|
61. |
784-430000-Y-6
|
Needle Jet
(723) |
|
*62. |
TM42/11-70
|
*Nozzle, Accel.
Pump See below. |
|
63.
|
N124.063 |
O-Ring, A/P |
|
64. |
VM28/486-25 |
Pilot Jet |
|
65. |
TM42/12 |
Extender, Main
Jet (42/45) |
|
65a. |
TM42/12-1A |
Extender, Main
Jet (48) |
|
*66. |
N100.604-size |
*Main Jet
See below. |
|
67.
|
616-33003 |
O-Ring, N.V. |
|
68.
|
VM13/216 |
Screw, N.V.
Retainer |
|
69.
|
786-27001-4.2 |
Needle Valve
Ass’y (42/45) |
|
69a. |
786-27002-1A-4.5 |
Needle Valve
Ass’y (48) |
|
70. |
859-32027 |
Float Ass’y |
|
71. |
BV26/22
|
Pin, Float |
|
72. |
C2=0410
|
Screw, Float
Pin |
|
73. |
616-94028 |
Packing, Float
Bowl |
|
74. |
TM42/05 |
Float, Chamber
Body |
|
75. |
N122.028 |
Hose, Overflow |
|
76.
|
VM28/254 |
O-Ring, Drain
Plug |
|
77. |
TM32/41 |
Drain Plug
(42/45) |
|
77a. |
TM32/41-1D |
Drain Plug (48) |
|
78.
|
C2=0412-B |
Screw, Float
Bowl (short) |
|
79. |
TM36/44-1A |
Rod, A/P |
|
80. |
TM36/64 |
Boot,
A/P Rod |
|
81. |
TM36/60 |
Plunger, A/P |
|
82. |
VM14SC13/89 |
Spring, A/P |
|
83.
|
N198.063 |
Rubber Cap,
Purge Port |
|
* NOTE: 1. For Part No's 7 and
7a, the following specs apply: |
-98 Lean
-97 Std.
-96
-95 Rich
|
2. For Part No. 62, the following apply: |
-50 lean
-60 Std for Sportster
-70 Std for HSR42/25/48
|
3. For Part No. 66, the following apply: |
-160 Std for HSR42
-175 Std for HSR45
-190 Std for HSR48
|
|
Back to flat slide carbs with
accelerator pumps.
|